Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating condition. Slide the rear drive shaft into the rear bearing carrier. Install steer ing wh eel cap and fie ld test steering operation. Install caliper and torque the new mounting bolts to specification. Install and torque the bolts to specification. Remove the detent star I.
Polaris 800 engine diagram library wiring diagram rzr 800 engine diagram shelectrik polaris rzr engine kits polaris 800 engine diagram. Never open the throttle suddenly. Push caliper pis ton in to caliper bore slowly using a C-clamp or locking pliers with pads installed. Refer to specific fastener torques listed in each chapter. Th ere shou ld be continuity between switch pins 1 and 2; 4 and 5. Install drive shaft into the front bearing carrier.
Remove recovery bottle cap and add coolant using a use. If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. Remove oil control ring top rail first, then bottom rail. Press the new bushing into the planet gear until it is flush on each en d. This f eature has be en ad ded t o prevent drive-away with the parking brake applied.
Remove th e 4 bo lts re taining t he up per ra diator mount br acket an d r emove the br acket fr om th e frame. Sector Cover Bolts: 9-12 ft. Belt life will be greatly reduced. Use an arbor press to remove the snorkel tube from the snorkel shaft. .
Serious injury or death could result if fasteners come loose during operation. From the left side of the vehicle, reach in and lift up on the two fuse box tabs. When removing the battery, always disconnect the negative black cable first. Install wheel hub assembly, washers, and castle nut. Inspect all be arings, circlips, thrust washers and shafts for wear.
If ascending a steeper grade is unavoidable, engage all-wheel drive before ascending. Place a support in-between the main frame and the engine crankcase to support the engine in its current position. Inspect the pinion gear for chipped, broken or missing teeth. Ring Gear, 53T Gear, Sector 31T 108. Be sure machine is secure before beginning this service procedure.
When the switch is on 2X4, the vehi- cle is in two-wheel drive at all times. Slide engagement dog U onto retaining pins of shift fork. Always use the recommended engine oil. Operate this vehicle off-road only. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 62-64. Install the in take ba ffle as sembly.
Remove nut from puller rod. Never remove the hook strap from the hook. Some of the tools listed or depicted are mandatory, while other tools maybe su bstituted with a similar to ol, if ava ilable. Antidote: External: Flush with water. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Be sur e oil p assages are clean an d fr ee of a ny cleaning solvent.